HAZTEC Safe Welding System 

HAZTEC, which stands for Hazardous Atmospheric Zone Telemetry for Environmental Control, is an automated Monitoring and Control System that utilizes a custom automated program and a Safe Welding Enclosure. Together these elements create an isolated safe zone around the work area, allowing hot work to take place in hazardous-rated locations by safely monitoring and controlling all hot work elements.

Each HAZTEC Safe Welding Enclosure is custom-designed and built to fit each particular situation without disrupting or altering the area or existing equipment. The HAZTEC enclosure is built using fire-retardant wood, and each element of the HAZTEC enclosure is constructed according to OSHA and BOE guidelines and directives. The flooring of the HAZTEC enclosure is further lined with a fire-resistant blanket, rated at a maximum of 3,500 degrees Fahrenheit, and a layer of light-gauge stainless steel that dissipates heat by dispersing slag and sparks. This process and material may also be used on walls or other areas of the enclosure where heavy overspray from welding or metal washing may occur.

Hazardous area-rated work lights are used for general work lighting, and emergency back-up lighting is provided for egress of the enclosure in the event of a shutdown. This allows for around-the-clock work in the enclosure without the added dangers of low-light working conditions.




Before any hot work begins, all openings of the HAZTEC enclosure are sealed, filtered, or closed to create a positive pressure over balance in the interior of the enclosure, protecting the inside atmosphere from exposure to the potential dangers of the outside atmosphere. A minimum positive pressure differentia of .15 inches water column is maintained and monitored inside the enclosure throughout the hot work procedure. A filtered-air discharge outlet allows smoke to vent while maintaining no less than the minimum requirement of the positive pressure over balance.

Benefits of HAZTEC:

Retained Production
HAZTEC lets a company retain the production revenue that would otherwise be lost due to shut-ins.

Optimized Scheduling
Scheduling and execution obstacles are eliminated with the HAZTEC process. Companies no longer have to schedule projects around shut-ins or turnarounds. Weather, darkness, and conflicting tasks are also removed from the equation. 

Safety and Shared Tasks
Production remains "business as usual" and concentrate on daily tasks while risk management is covered by the HAZTEC process. Operators no longer need to be concerned about the problems associated with shut-ins such as stored energy during isolation, isolation planning and the increase in personnel associated with attempting to accomplish high-risk tasks in a narrow time frame.